News: Suppliers
8 September 2021
Aehr receives $19.4m order for FOX-XP test and burn-in systems from major automotive semiconductor supplier
Aehr Test Systems of Fremont, CA, USA has received a $19.4m order from its lead silicon carbide (SiC) test and burn-in customer for multiple FOX-XP systems - to be delivered over the next nine months - to meet its increased production capacity needs.
The customer is a leading Fortune 500 supplier of semiconductor devices with a significant customer base in the automotive semiconductor market, and is using the FOX-XP systems for test and burn-in of silicon carbide devices for electric vehicles (EVs). The corresponding Aehr proprietary WaferPak Contactors for these systems, which are used to make contact with every device on each of 18 wafers in parallel per system, will be purchased in follow-on orders.
“We continue to work closely with this customer to achieve their test requirements and are excited to receive this order for multiple systems, which exceeds the total number of systems this customer has purchased from us to date,” says president & CEO Gayn Erickson. “These additional systems are to meet capacity needs of silicon carbide devices used for power conversion components in on-board and off-board electric vehicle chargers as well as the inverters used in electric vehicle motor controllers. This customer also expects silicon carbide capacity in other major markets, including home electric storage and solar power conversion, and we look forward to meeting their demand over the next several years and into the future,” he adds.
Aehr Test is currently ramping its FOX Wafer Level Test and Burn-in Systems and WaferPak Contactors to meet the silicon carbide market opportunity that it believes is “only just beginning”. Silicon carbide power semiconductors have emerged as the preferred technology for battery electric vehicle power conversion in on-board and off-board electric vehicle battery chargers, and the electric power conversion and control of the electric engines. “The devices reduce power loss by as much as >75% over power silicon alternatives like insulated-gate bipolar transistor (IGBT) devices, which has essentially changed the entire market dynamic. The challenge with silicon carbide is that it is known to have high infant mortality rates. However, with the reliability burn-in and screening that Aehr is able to offer with our FOX product solutions, these defects can be removed to provide extremely reliable devices for these mission-critical applications,” continues Erickson.
Aehr’s FOX-XP solution allows for one of the key reliability screening tests to be completed on an entire wafer full of devices, testing all of them at one time while also testing and monitoring every device for failures during the burn-in process to provide critical information on those devices. “This is an enormously valuable capability, as it allows our customers to screen devices that would otherwise fail after they are packaged into multi-die modules, where the yield impact is 10 times or even 100 times as costly. Our FOX-P family of products are very cost-effective solutions for ensuring the critical quality and reliability of devices in this market, where performance and reliability can not only mean increased battery life, but also whether you have to walk home from a vehicle whose power semiconductor fails in the power train,” says Erickson.
Aehr’s proprietary test and burn-in solutions include customized WaferPaks and DiePaks that are needed not only for new systems orders but also for each new device design or new device added to production test. “As we increase our installed base of FOX systems with current and new customers, particularly with our FOX-NP and FOX-XP multi-wafer and singulated die/module test and burn-in systems, we expect our consumables business will continue to grow in absolute value and as a percentage of our total sales. Over the long term, we expect to see a steady rate of more than 50% of our total annual revenue coming from these consumables,” notes Erickson.
The power semiconductor market for electric vehicles is expected to triple between 2020 and 2026, growing at a nearly 26% compound annual growth rate (CAGR) to $5.6bn, according to market research firm Yole. Also, a report from Deloitte forecasts total EV grow at a CAGR of 29% from 2020 to 2025, before reaching 31.1 million by 2030 and securing about 32% of the total market share for new car sales. Market research firm Exawatt (exa-watt.com) estimates that the total market for silicon carbide wafers for power semiconductors for electric vehicles in 2021 will be 133,000 150mm-equivalent wafers, and the total market will exceed 1.23 million 150mm-equivalent wafers in 2030. “These forecasts highlight the tremendous opportunity Aehr Test has in front of it with its wafer-level test and burn-in solution for electric vehicle semiconductors,” believes Erickson.
Aehr receives $10.8m order from lead SiC customer
Aehr receives $2.9m follow-on order from lead SiC customer
